planetary gearbox for sugar mill
Meet EVER-POWER, who Epitomizes reducing edges technology and route breaking innovation which have made us supplier of preference for Sugar businesses. Backed by a confirmed track record, spanning more than six decades and powered by unwavering excellence, Ever-power is ready to meet up the changing requirements of the Sugar industry and churn out technologically superior item every once in awhile. Join hand with Ever-power and guarantee a strong future of your business.
EVER-POWER PRODUCT RANGE FOR THE SUGAR INDUSTRY INCLUDES:
· Heavy duty Planetary gear box for Glucose Mill direct drive – Foot Mounted / Shaft Mounted type.
· Helical and Bevel helical Gear package for various application
· Couplings
· Loose gears
· Dual Tandem Gearbox
· Customized build Gearboxes and Couplings
· Planetary Gearboxes have much higher mechanical rating in comparison to parallel shaft Gearbox as the energy being transmitted gets equally distributed among 3 to 5 streams in each stage hence reducing the induced stresses which very much optimizes the size as well allows to accommodate higher ratio to eliminate open pair.
· The reduction in living area as compared to conventional drive i.e with open gearing, almost to the tune of 50% reduction 
in floor space.
· Heaviest gear internal such as for example annuli are stationary thus requires simply no bearing and automatically increases the stagricultural gearbox ability and reduces the Vibration level and in turn noise. Low noise degree of 80-85 db along with low vibration level increasing to 4.5 mm/sec may be accomplished.
· Direct drive getting rid of open up gears, bearings for same, coupling among secondary gearbox and Open gearing – thus saving 5 to 6 % power usage. For example, for a 45×90 Mill for power 1100 kW which also includes the drive power of TRPF/GRPF we can get yourself a saving which can be approximately equal to 20% of the excess expenditure for drive-part i.e. within five seasons additional expenditure is certainly recovered and sugars starts earning additional Revenue due to this solution.
· Planetary Gearbox possess an advantage that the earth bearings are just loaded where as in case of Bearings supporting Sunlight or Carrier loads are pretty much nullified by virtue of higher simply no of planets and their equal and opposite forces.
· Lubrication of planetary gearbox is pretty simple as the rotating gear train partially become pump therefore allowing splash lubrication.
· We are proposing three-to five stage planetary gearbox in each stage Sunlight is insight and carrier may be the output keeping annuli stationary aswell performing as casing and backed on saddle as shown in Drawing.
· Ever-power’s machine capacity cuts the internal tooth of annulus to the precision of DIN 7 or Grinds if required to the accuracy class DIN 6.
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· Quick Details
· Place of Origin:
· Hngzhou, China
· Brand Name:
· Ever-power
· Gearing Arrangement:
· Planetary
· Output Torque:
· 19~2835 (kn*m), 19~2835 (kn*m)
· Input Speed:
· 500~10000 (r/min)
· Output Speed:
· 400~2000 (r/min)
· Applicable Industries:
· Manufacturing Plant, Energy & Mining
· Certificate:
· ISO 9001:2000
· Weight:
· 1.1-5.25 T
· Rated Power:
· 30~60304 (kw)
· Export Areas:
· Russia, Southeast Asia, India,South Africa, Australia
· Rotating Ratio:
· 36~44/ 37~41
· Input Rotating Number:
· 750~600
· Transmission power:
· ≥ 0.96
· Power:
· 630~2800Kw
· Product description
· 1.Adopt the modular design, change and combine according to clients’ demand.
· 2.The gearbox is constructed of the gray iron to greatly improve the rigidity and anti-vibration of the box.
3.Both sun gears and planetary gears in the gearbox are made of advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel gear, suitable for low swiftness and durable reducer. HRC58-61 after being grinded through carburizing and quenching heat treatment to lessen the noise and improve the efficiency and services life of the complete machine.
4.Roller press reducer adopts evolvent planetary equipment for the transmission, which reasonably utilizes internal and exterior meshing and power dividing. Featured with light-weight, small volume, large transmission ratio range, high efficiency, low noise and well-adapted ability, this product is extensively employed in the industrial departments of metallurgy, mining, crane transport, electricity, energy, construction materials, light market and transportation.
5.Output methods: the inner spline type, the hollow shaft contraction disc, the spline type and the solid shaft flat key.
6.Input strategies: the concentric coordinate, the helical equipment input, bevel gear-helical gear input and bevel gear input.
7.Set up form: the horizontal set up, the vertical set up and the torque arm set up.
8.The merchandise have 9-34 kind of specification. The planetary tranny stages are divided into dual stage and triple stage. The speed ratio is 25-4000, which will be greater when combined with CR, K and R series.