bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-course drive technology with particularly high power densities and completely smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input acceleration: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with even higher ratios. Input side planetary stage in four sizes, suitable for any motor desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes could be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. speed Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also basically possible. The path of rotation of the drive shaft and the output shaft can be the same or opposing, based on the installation circumstance of the bevel gears.
The simplest type of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing is definitely cheaper to produce. However, since only small profile coverage could be realized with gearwheels with straight or helical teeth, this bevel gearbox runs quietly and has less transmittable torque than additional bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of just one 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance, but are already more costly to produce than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this type of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one side because of the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special attention must be paid to the services existence of the bearing. Also, unlike worm gearboxes, self-locking cannot be understood in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduced torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and latest technology of improving the geometrical accuracy of the gear tooth profile with the team of experienced professionals. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Gear to which are set 3 Planet mounted on the Planet carrier engaging also with sunlight Equipment (Pinion) and reduced Output velocity is taken through Planet Carrier and Ring Gear is remain stationary. Result shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Structure Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The mixture of surface gears and precision equipment components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as single, dual or triple stage design. This allows overall transmission ratios from i = 3:1 to i = 512:1 to become understood. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for almost all applications and many options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and smooth running through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or dual seals with separate grease-filled chamber) that drive back lubricant leakage and 
contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of every technology: compact size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and one or more planetary stages. The look of the compact gear models is based upon specific analyses using FEM techniques, which means functionality, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production instances and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings aren’t necessary.
A lot of variants ensures the best adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor in the input end.
Short delivery instances for standard variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional components available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who also supplies complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material handling, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy effectiveness, low noise, long support life, high radial loading ability, and all at affordable pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft installed.
All Ever-Power planetary gear units can be found in high capacity ranges with tested Ever-Power quality. Ready Bevel Planetary Gearbox obtainable sizes guarantee not merely a big torque spectrum but also something range that provides you with multiple options. Make the most of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly sophisticated drive and gear device solutions. Our standard item range already contains solutions for a sizable number of specific requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Apparatus, Mining, and Steel industries.