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planetary reduction drive, which can supply a whole lot of speed reduction and torque in something and the planet carrier shaft drives at high speed, while the reduction concerns 
from the sun gears. Ever-Power planetary drive supplys Excessive torque and with a concise structure. Product Range Ratio：5～1400. Torque：0.46～736kNm. Product Features.
The general precision planetary reduction drive is used for low-velocity and high-torque transmission equipment, and the engine, the internal combustion engine or other high-velocity running power is meshed with the gears in the input shaft of the apparatus reduction drive to mesh the huge gears in the output shaft to achieve the reason for deceleration. Ordinary speed gear reduction drive s may also have a number of pairs of identical theory gears to achieve the desired deceleration effect, the ratio of the number of teeth of the huge and small gears is the transmitting ratio. The Precision planetary reduction travel is a power transmitting mechanism that runs on the gear quickness converter to decelerate the number of revolutions of the motor to a desired quantity of revolutions and acquire a device of a big torque.
Ever-Power Series planetary lowering drive (01~8) , in applying for Series Port Devices, Mixer Planetary, of the center section planetary gears allowing Planetary decrease drive, swing and monitor drive applications be accommodated through output plans. With units obtainable in a large number of ratios, sizes, and supplies, Our planetary decrease drive can be utilized singly or in combination to meet virtually any reduction requirement.
The role of the gear reduction drive, An professional planetary reduction drive was selected and installed in the industry machines, The net crankshaft torque on the speed of Planetary reduction drive (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, and also the ability to withstand heavy shock loads. Compact, torque dense style. Modular, Decrease Ratio: 5:1 – 1400:1. and Regions of expertise include equipment noise reduction, gear developing sourcing, program … Wind energy speed of Planetary lowering drive planetary drives 10KW to at least one 1.5MW. The main featurs will be as followings:
Decrease the speed and boost the output torque simultaneously. The torque result ratio is normally multiplied by the engine output and the lowering ratio, but it should be mentioned that the rated torque of the gear reduction drive cannot be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduced amount of the inertia may be the square of the reduction ratio. You can observe that the overall motor comes with an inertia value. Ever-Power planetary gear devices are split into 21 basic groups depending on the torque and The wide selection of result shafts and flanges simplifies the decrease stages.
Types of gear lowering drive : Planetary, spur and unique gearheads specifically created for the brushless and brushed DC drives by Ever-Power. Also customized. with The primary toothed gear (pinion) is mounted on the electric motor shaft. The bearing of the result shaft is usually made of … Reduction ratio of 6:1 to 5752:1. Low noise level. Huge efficiency. General gear decrease drive has helical equipment reduction drive (which include parallel shaft helical equipment reduction drive , worm equipment reduction drive , bevel equipment reduction drive , etc.), planetary reduction travel , cycloid gear reduction drive , worm gear reduction drive , planetary friction type mechanical stepless rate changer, etc.
Compact design for conserving space is offered with collinear type and output. Multiple decrease ratio is available with combination of various planetary reduction drive. Installing some product selection with installation flanges and decrease sleeves. All our Customers trust us as their desired partner for equipment and planetary travel engineering.
-Types of common gear reduction drive, Predicated on the most recent design and research technology, Hyosung Heavy Industries designs and manufactures equipment boxes for steel, electrical power, cement, rubber. A new compact style of three-stage differential cycloidal planetary equipment drive based on the concept of the so-referred to as RV-of Planetary reduction drive can be proposed. Our planetary equipment, Wolfrom gear train, decrease gear, regulation …. valuable asset, as the productivity shaft stops the moment power is trim to the drive, assembly is provided with a ring gear (16) and a sun gear … Gear (28) is usually a flanged extension of sunlight equipment (12) which drives pinions (14).
The main feature of the worm gear reduction drive is that it has a reverse self-locking function and will have a huge reduction ratio. The input shaft and the result shaft are not on a single axis, nor on the same plane. However, the volume is generally large, the transmission effectiveness isn’t high, and the accuracy is not high.
Harmonic transmission of harmonic gear reduction drive is the use of flexible deformation controllable elastic deformation to transmit motion and power, small volume, excessive precision, however the disadvantage is normally that versatile wheel life is bound, not impact tolerant, rigid and steel parts Relatively poor. The input speed cannot be too high.
Precision planetary reduction travel has the benefits of compact structure, tiny return clearance, high accuracy, long service existence and large rated productivity torque. However the price is somewhat more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power selection of mixer drives are planetary gear units modified to meet up the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive may be the weight of the apparatus transmission device of Planetary reduction servo drive. In general, the excess weight of li yi’s mechanical and electric gear has a great relationship with its material and heat treatment hardness.For instance, at the same vitality, the excess weight of the carburized hardened equipment will be about 1/3 of the weight of the tempered equipment.Therefore, according to the structural attributes of Planetary reduction drive and the load nature of gears, hardtooth surface gears should be broadly used.There are several heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected according to the characteristics of Planetary decrease drive.
Chinese brand Planetary reduction servo drive applied for Planetary reduction servo drive gear drive weight reduction ratio of input speed and output speed ratio.Number of pieces of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, small return clearance, high accuracy, long service lifestyle, rated output torque may do a great deal.But it’s a little more expensive.Planetary reduction drive is generally used in limited space when the need for an increased torque, that is, small volume large torque, and its reliability and life are much better than spur Planetary reduction travel.Spur Planetary reduction drive is used for low current consumption, low noise and huge efficiency and low cost applications.Planetary reduction drive is seen as a small size, huge output torque, large transmission efficiency, as long as there are these requirements can be used
Product parameter editing
Full load efficiency: transmission efficiency of of Planetary reduction drive under maximum load (end result torque of fault stop).
Working life: the cumulative working period of Planetary reduction travel in rated load and rated type speed.
Rated torque: it’s the torque that the rated life allows for long term time.When the output rate is 100 r/min, the life span of Planetary reduction drive is the average life, past this value, the average life of Planetary reduction drive will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit material and heat treatment
The weight of the Planetary reduction servo travel planetary gear transmission device is generally proportional to the weight of the apparatus, and the weight of the apparatus includes a great relationship with the materials and heat treatment hardness.For example, at the same electricity, the pounds of the carburized hardened equipment will be about 1/3 of the excess weight of the tempered equipment.Therefore, based on the structural attributes of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be greatly used.There are many heat treatment solutions to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected based on the characteristics of Planetary decrease drive.
In Planetary reduction drive family, the Planetary reduction drive with its small size, large transmission efficiency, vast reduction range, large precision many advantages, and is widely used in servo, stepping, dc and additional tranny systems.Its function is in the premise of ensuring precision transmission, mainly used to lessen the rotation rate and increase torque and decrease the load/engine rotational inertia ratio.So as to help the majority of users to create good usage of the Planetary reduction drive, this paper analyzes the sources of Planetary reduction travel and the drive engine shaft breaking, and introduces in detail how to properly install the Planetary reduction travel.
Right installation, use and maintenance of of Planetary reduction travel is an important link to ensure the normal operation of mechanical equipment.As a result, when you install the Planetary reduction drive, please be sure to strictly follow the next installation related matters, thoroughly assemble and use.
The first step is to confirm whether the electric motor and Planetary reduction travel are intact before installation, and strictly check whether the size of each part linked with the motor and Planetary reduction drive matches, here is the size of the positioning boss, input shaft and Planetary reduction drive groove of the engine and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, adjust the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.After that, take away the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for little gears) and flame quenching (for significant gears).The surface hardened layer works best when it features the bottom of the tooth root.The normal material for surface quenching is steel whose mass fraction of carbon is approximately 0.35%~0.5%. The hardness of tooth area can reach 45~55HRC.
Connection method between of Planetary decrease drive and servo engine: holding mode – end result shaft of servo motor extends into of Planetary decrease drive, servo engine and Planetary reduction travel are linked by flange. You will find a deformable hoop in Planetary decrease drive. By operating the locking screw on Planetary decrease drive, the hoop can tighten the axis of the servo electric motor (the author includes a 0.75KW servo engine with this connection). So for this connection function, servo motors usually do not need keyway (of course, keyway may also be, but buying keyway servo motors needs Money and delivery time are longer yo @ @). Some sort of
Connecting mode of_of Planetary reduction drive and servo electric motor: Connecting through external coupling. This connection function uses external coupling, so that it needs servo electric and keyway. Exterior coupling may also use versatile coupling (flexible shaft) – soft shaft drive vitality generally does not surpass 5.5KW, speed may reach 20000 rpm. A kind of
Generally speaking, the servo motors without brakes and keyways are the most used and the Ever-Power may be the largest. For this reason, to order the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction drive in the utilization of the process you will see some noise, the emergence of the noise, how to deal with it?
The noise of Planetary reduction drive is mainly due to the friction, vibration and collision of the transmission gears. How to efficiently reduce and reduce the noise to make it more based on the requirements of environmental protection is also a key research topic at home and abroad.Reducing the apparatus transmission noises of Planetary reduction travel has become an essential research issue in the market. Many scholars in the home and abroad regard the change of gear tooth engagement stiffness in equipment transmission as the primary factor of gear powerful load, vibration and sound.By modifying the shape, the powerful load and velocity fluctuation are minimized to lessen the noise.This method has became more effective used.But with this method, the process needs to have shape modification equipment, nearly all small factories often can not be implemented.
Planetary reduction drive can be a sort of of Planetary reduction drive, what is the transmission structure of planetary gear?Let’s have a look.
A planetary gear includes a sun wheel, a planetary wheel, and a gear band, wherein the planetary steering wheel is supported by a fixed axis of the planetary body, allowing the planetary wheel to rotate on the helping axis.The planetary wheel, the sun wheel and the apparatus ring are in continuous meshing state.
Located in the center of the planetary gear transmission mechanism is the sun wheel, the sun wheel and the earth wheel sometimes engage, two external gear meshing rotation direction is definitely opposite.Just as the sun is at the guts of the solar system, the solar wheel is known as for its location.Gear band is the inner gear, it and the planet wheel often meshing, may be the interior tooth and the external gear meshing, the rotation direction between the two is the same.The number of planetary gear depends on the design load of the Planetary reduction travel, usually three or four, the more the number of bear the load is greater.
The above may be the Planetary reduction travel gear transmission structure of the main content.
Planetary speed of Planetary reduction drive is a sort of speed of Planetary reduction drive, after that, the planetary speed of Planetary reduction drive in the process of using the reason for the shaft break what?Let’s have a look.
1. The wrong type selection causes insufficient output torque of the Planetary decrease drive.
Some users in the model selection, mistakenly as long as the selected rated result torque Planetary reduction travel to meet the work requirements can be, in fact, it isn’t, one may be the rated end result torque of the engine rated output torque circumstances deceleration ratio, the value obtained in principle ought to be less than the product sample to supply similar Planetary reduction drive rated end result torque.The other is to consider the overload capacity of the drive motor and the maximum operating torque required in practice.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the result shaft of the Planetary lowering drive exceeds 2 times of its ranked output torque, and this sort of acceleration and deceleration is certainly too frequent, that will eventually make Planetary reduction drive break the shaft.
Theoretically, the utmost operating torque required simply by an individual must be less than two times the rated output torque of the Planetary reduction drive, especially in a few applications must strictly adhere to this criterion.This is not and then protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The main reason is that, when there is a problem in equipment installation, the output shaft of the Planetary reduction travel and its load are stuck, the overload capacity of the generating motor will still make it constantly boost the output force, which may cause the force of the output bearing of the Planetary reduction drive to exceed its rated output torque 2 times and thus twist the output shaft of the Planetary reduction travel.
Precision planetary reduction drive
Product Description:
There are two main types according to the output direction: directly type and correct angle type; Planetary gear systems are used to perform speed reduction because of huge torque. to predict equipment noise from a back wheel drive programmed transmission.
There are generally three types in line with the number of stages: one-stage deceleration (generally significantly less than 10:1), two-stage deceleration (generally greater than 10:1 and significantly less than or add up to 100:1), and three-stage deceleration (huge reduction ratio is 100) :1, the general division principle is greater than 100:1);
In line with the purpose: army and civilian;In line with the operating environment: standard environment, low temp environment, clean room environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Power mountain drive you gain additional suprisingly low gears which allow you move climb the the majority of extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the motor and Planetary reduction drive are in good shape before installation, and strictly check whether the size of each part connected with the motor and Planetary reduction travel is matched. Listed below are the size and matching tolerance of the positioning boss, input shaft and Planetary decrease drive groove of the electric motor.
Step 2 2: unscrew the screw on the external dustproof hole of of Planetary lowering drive flange, change the clamping ring of PCS program to align the medial side hole with the dustproof hole, insert the interior hexagon to tighten.From then on, take away the motor shaft keys.
The 3rd step is to hook up the engine with Planetary reduction travel naturally.The concentricity of the output shaft of Planetary reduction drive and the input shaft of the engine must be steady when connected, and the external flange of both should be parallel.If the concentricity is not consistent, the engine shaft will be broken or of Planetary reduction drive gear wear.
Furthermore, in the installation, usually do not use hammer and various other blows, prevent the axial force or radial force an excessive amount of harm to the bearing or equipment.Be sure to tighten the installation bolt ahead of tightening the power bolt.Before installation, wipe away the anti-corrosion oil of motor input shaft, positioning boss and connecting part of of Planetary reduction drive with gasoline or zinc-sodium water.Its purpose is to make sure tight connection and versatility of operation, preventing unnecessary wear and tear.
Prior to the motor and Planetary reduction drive are linked, the motor shaft keyway ought to be perpendicular to the tightening bolt.To make sure a uniform force, first screw the assembly bolts at any kind of diagonal position, but usually do not screw tight, then screw the installation bolts at the other two diagonal positions, and finally screw the four unit installation bolts one at a time.Finally, tighten the force bolt.All tightening bolts shall be fixed and checked by the torque plate hand according to the indicated torque data.
Appropriate installation between of Planetary reduction travel and mechanical equipment is the same as accurate installation between of Planetary reduction drive and drive motor.The key is to ensure that the output shaft of Planetary reduction travel and the drive part of the shaft concentricity.
servo motor of Planetary reduction drive Planetary reduction drive of Planetary reduction travel rated input increase to 18000 RPM (about of Planetary reduction travel itself size, the greater the swiftness of Planetary reduction travel, small the rated input speed) above, industrial-grade servo motor of Planetary reduction travel output torque is generally only 2000 nm, special huge torque servo motor of Planetary reduction travel can do a lot more than 10000 nm. Working heat in 25 ℃ to 100 ℃ roughly, by changing the grease can transform its working heat.Planetary reduction drive: the key transmission structure is: planetary wheel, solar wheel, outer gear ring.Weighed against various other reduction gear, servo motor reduction gear has large rigidity, high precision (one stage can achieve less than 1 stage),(double stage can achieve less than 3 items), high transmission proficiency (single stage in 95-99%), high torque/volume ratio, life free of maintenance features.Because of these characteristics, servo electric motor of Planetary reduction drive is mainly installed in the stepper engine and servo motor or brushless motor, used to reduce the speed, enhance the torque, matching inertia.Ranked input speed of servo electric motor of Planetary reduction drive can reach up to 18000rpm(related to the size of Planetary reduction travel itself.