Product Description
Factory Price High Precision Aluminum Timing Belt Pulley With Customized
We are HangZhou CHINAMFG Gear Machinery Co., LTD, and Newgear Planetary Transmission Co.,Ltd , My boss have 3 companies.
We are a large-scale manufacturer with 25 years of experience in manufacturing gears, synchronous wheels and reducers in HangZhou.
There are more than 500 employees.
HangZhou CHINAMFG Gear Machinery Co., Ltd. is HangZhou’s largest and leading gear transmission supplier in the Pearl River Delta. Famous-brand precision traditional enterprise in the industry. The main products include synchronous belt series. Precision gear grinding series. Three major areas such as planetary reducer series. Very Famous brand iHF, high precision. We can offer you pulley as your design.
Concentricity : 0.02-0.03mm
Main Features:
1. OEM/ODM tooth number from 10 to 72 timing pulley ,Or more teeth.
2. Material can be designed by customer requirement
3. High torque series S2M S3M S5M S8M P2M P3M P5M P8M
4. Normal torque series MXL XL L H
5. High precision drive series 2GT 3GT 5GT 8YU
6. Light load drive series T5 T10
7. Heave load drive series AT5 AT10
8. Clamping Timing Pulleys S3M S5M S8M
9.Good quality products
10.Competitive prices
11.Fast delivery
12.Best after-sale service
13.Brand: HeFa or OEM & ODM
14.Synchronous pulley shape:A /B/D/E/F/K
Basic Information:;
| Specification | Standard or Custom made |
| Material | Stainless steel,;,;brass,; carbon steel,; aluminum,; and so on.; |
| Surface Treatment | Zn-plating,; Ni-plating,; Cr-plating,; Tin-plating,; Copper-plating,; the wreath oxygen resin spraying,; black oxide coating,; painting,; powdering,; color zinc-plated,;blue black zinc-plated,; silver plating,;anodizing etc.; |
| Main Products | Precision spur gear,; Timing pulley,; Bevel pulley,; Worm& worm gear,; Timing Belt.;.; |
| Producing Equipment | CNC machine ,; automatic lathe machine,;stamping machine,;CNC milling machine,;rolling machine,; lasering,; tag grinding machine etc.; |
| Management System | ISO9001 – 2008 |
| Testing Equipment | Projecting apparatus,; Salt Spray Test,; Durometer,; and Coating thickness tester ,; 2D projector |
| Lead time | 10-15 working days as usual,; 30days in busy season,; it will based on the detailed order quantity.; |
| Delivery of Samples | By DHL,; Fedex,; UPS,; TNT,; EMS |
| Main Markets | North America,; South America,; Eastern Europe ,; West Europe ,; North Europe,; South Europe,; Asia |
| How to order | You send us drawing or sample |
| We carry through project assessment | |
| We give you our design for your confirmation | |
| We make the sample and send it to you after you confirmed our design | |
| You confirm the sample then place an order and pay us 30% deposit | |
| We start producing | |
| When the goods is done,; you pay us the balance after you confirmed pictures or tracking numbers.; | |
| Trade is done,; thank you!! | |
| Applications | Toy,; Automotive,; instrument,; electrical equipment,; household appliances,; furniture,; mechanical equipment,;daily living equipment,; electronic sports equipment,; ,; sanitation machinery,; market/ hotel equipment supplies,; etc.; |
Shipping
Contact person: Sunny.
We offer pulley, gear, gearbox. and other product.
OEM, ODM.
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| Certification: | CE, ISO |
|---|---|
| Pulley Sizes: | Type B |
| Manufacturing Process: | Machining |
| Material: | Aluminum |
| Surface Treatment: | Electroplating |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant, Printing |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the importance of proper pulley alignment and tensioning in belt pulley systems?
Proper pulley alignment and tensioning are of utmost importance in belt pulley systems. They directly impact the efficiency, reliability, and longevity of the system. Here’s a detailed explanation of the importance of proper pulley alignment and tensioning:
1. Power Transmission Efficiency: Proper pulley alignment and tensioning ensure efficient power transmission in belt pulley systems. Misaligned pulleys or incorrect belt tension can lead to slippage, which results in power loss. When the belts slip on the pulleys, the intended power transfer from the driving pulley to the driven pulley is compromised. By aligning the pulleys correctly and maintaining proper tension, the belts grip the pulleys securely, allowing for efficient power transmission and maximizing the system’s overall efficiency.
2. Prevents Belt Wear and Damage: Improper pulley alignment and tensioning can cause excessive belt wear and damage. Misaligned pulleys can cause the belts to run at an angle, resulting in uneven wear on the belt’s edges. This can lead to premature belt failure and the need for frequent belt replacements. Insufficient or excessive belt tension can also cause accelerated wear, as it puts additional strain on the belts. Proper alignment and tensioning help distribute the load evenly across the belts, minimizing wear and extending their lifespan.
3. Reduces Noise and Vibration: Correct pulley alignment and tensioning contribute to reducing noise and vibration in belt pulley systems. Misaligned pulleys can cause the belts to vibrate and generate noise during operation. Excessive belt tension can lead to increased vibration as well. These vibrations and noise not only affect the comfort of operators but can also impact the overall stability and performance of the system. Proper alignment and tensioning help minimize vibration and noise levels, creating a smoother and quieter operation.
4. Improves System Reliability: Proper pulley alignment and tensioning enhance the reliability of belt pulley systems. Misalignment or improper tension can lead to unexpected belt failures, system downtime, and costly repairs. When the belts slip or wear unevenly, it can cause disruptions in power transmission, resulting in reduced system performance or complete failure. Proper alignment and tensioning minimize the risk of belt-related issues, ensuring the system operates reliably and consistently.
5. Enhances Component Life: Correct pulley alignment and tensioning contribute to the longevity of system components. When the belts run smoothly and grip the pulleys properly, it reduces stress on the pulleys, bearings, and other mechanical parts. Misalignment or excessive tension can cause unnecessary strain on these components, leading to premature wear and failure. Proper alignment and tensioning help distribute the load evenly, minimizing stress and extending the life of system components.
6. Facilitates Easy Maintenance: Proper pulley alignment and tensioning make maintenance tasks easier. When pulleys are aligned correctly, it simplifies belt replacement, adjustment, or inspection procedures. Easy access to the belts and pulleys allows for efficient maintenance and reduces downtime during servicing. Additionally, proper tensioning ensures that belts can be adjusted or replaced without difficulty, improving overall serviceability of the system.
7. Optimizes System Performance: Ultimately, proper pulley alignment and tensioning optimize the performance of belt pulley systems. When the belts are aligned correctly and tensioned properly, the power transmission is efficient, wear is minimized, and vibrations are reduced. This results in reliable and consistent system operation, allowing the system to perform at its intended level of efficiency and productivity.
In summary, proper pulley alignment and tensioning are essential for efficient power transmission, prevention of belt wear and damage, reduction of noise and vibration, and improvement of system reliability. They enhance the lifespan of system components, facilitate maintenance tasks, and optimize the overall performance of belt pulley systems. By ensuring correct alignment and tension, operators can maximize the efficiency, reliability, and longevity of their belt pulley systems.
How do belt pulleys contribute to the operation of conveyor systems for material handling?
Belt pulleys play a crucial role in the operation of conveyor systems for material handling. Conveyor systems are widely used in industries such as manufacturing, mining, logistics, and agriculture to transport bulk materials or goods from one location to another. The belt pulleys in these systems contribute significantly to their functionality, efficiency, and reliability. Here’s a detailed explanation of how belt pulleys contribute to the operation of conveyor systems for material handling:
1. Power Transmission: Belt pulleys serve as the driving force for conveyor systems, transmitting power from an electric motor or engine to move the conveyor belt. The pulley is typically connected to the motor or engine shaft, and as it rotates, it drives the belt, which in turn transports the materials along the conveyor. The size and design of the pulley, along with the tension in the belt, determine the power transmission efficiency and the capacity of the conveyor system to handle different load weights and volumes.
2. Belt Tension and Tracking: Belt pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys are used to adjust and maintain the tension in the belt, ensuring it remains taut and properly engaged with the pulleys. Tracking pulleys, also known as snub or bend pulleys, are strategically positioned to guide the belt and keep it centered on the pulley system. Proper tension and tracking prevent belt slippage, misalignment, and material spillage, ensuring smooth and reliable operation of the conveyor system.
3. Speed Control: Belt pulleys enable speed control in conveyor systems. By using different-sized pulleys or adjusting the pulley arrangement, the speed of the conveyor belt can be modified to suit specific material handling requirements. Speed control is essential for optimizing production processes, accommodating different material characteristics, and ensuring efficient material flow along the conveyor system.
4. Directional Changes: Belt pulleys facilitate directional changes in conveyor systems. By incorporating various pulley configurations, such as drive pulleys, idler pulleys, and bend pulleys, the conveyor belt can be guided around curves or redirected to different paths. This allows for flexible routing and layout of the conveyor system to adapt to space constraints or specific material flow patterns in material handling operations.
5. Load Distribution: Belt pulleys contribute to the even distribution of the load on the conveyor belt. As the belt wraps around the pulleys, the contact area between the belt and pulley surface spreads the load across a larger surface area. This load distribution minimizes stress concentration, reduces belt wear, and extends the operational life of the conveyor system.
6. Maintenance and Safety: Belt pulleys play a role in the maintenance and safety of conveyor systems. Accessible pulleys allow for easy inspection, cleaning, and maintenance of the conveyor belt. Pulley guards and covers provide protection against accidental contact with moving parts, enhancing the safety of personnel working around the conveyor system.
7. Customization and Adaptability: Belt pulleys can be customized and designed to meet specific material handling requirements. They can be manufactured in various sizes, materials, and configurations to accommodate different belt widths, load capacities, and environmental conditions. This customization ensures that the belt pulleys are optimized for the specific needs of the material handling application.
In summary, belt pulleys are integral components of conveyor systems for material handling. They contribute to power transmission, belt tensioning, speed control, directional changes, load distribution, and overall system maintenance and safety. By utilizing appropriately sized and designed belt pulleys, conveyor systems can efficiently and reliably transport bulk materials or goods, enhancing productivity and streamlining material handling operations in various industries.
What advantages do belt pulleys offer for efficient power transmission?
Belt pulleys offer several advantages that contribute to efficient power transmission in a variety of applications. These advantages make belt pulleys a popular choice for transmitting power in numerous industries. Here are some key advantages of using belt pulleys:
1. High Efficiency: Belt pulleys can achieve high power transmission efficiency. The materials used for pulleys, such as metals or composite materials, are selected for their strength and low friction characteristics. This allows for minimal energy loss during power transmission, resulting in efficient operation and reduced energy consumption.
2. Smooth and Quiet Operation: Belt pulleys provide smooth and quiet operation compared to some other power transmission methods. The flexibility of belts helps in dampening vibrations and reducing noise levels. This is particularly beneficial in applications where noise reduction is important, such as in residential areas, offices, and certain types of machinery.
3. Slip Prevention: Belt pulleys offer slip prevention features, ensuring reliable power transmission. The design of the pulley’s groove and the corresponding belt shape create a positive engagement that helps prevent the belt from slipping during operation. This is particularly advantageous in high-torque applications where maintaining a consistent power transfer is crucial.
4. Overload Protection: Belt pulleys can provide a certain degree of overload protection. In the event of sudden load spikes or jamming of the driven system, the belt can slip or deform slightly, absorbing the shock and protecting the machinery from damage. This inherent flexibility acts as a safety feature, preventing catastrophic failures and reducing the risk of equipment breakdown.
5. Misalignment Compensation: Belt pulleys can accommodate minor misalignments between the driving and driven shafts. The flexibility of the belt allows for slight angular and parallel misalignments, which can naturally occur in machinery due to manufacturing tolerances, thermal expansion, or other factors. This ability to compensate for misalignment helps to minimize stress on bearings and prolong the lifespan of the system.
6. Speed Variation: Belt pulleys provide the flexibility to achieve different speed ratios by simply changing pulley sizes or adjusting the position of variable speed pulleys. This feature allows for speed variation and control in various applications, facilitating the optimization of machine performance and enabling adaptability to different operating conditions.
7. Cost-Effective: Belt pulleys are generally cost-effective compared to some other methods of power transmission. They are relatively simple in design, easy to manufacture, and require less precision than certain alternatives. Additionally, belts are generally less expensive to replace than other types of power transmission components, resulting in lower maintenance costs.
Overall, belt pulleys offer advantages such as high efficiency, smooth and quiet operation, slip prevention, overload protection, misalignment compensation, speed variation, and cost-effectiveness. These advantages make belt pulleys a reliable and versatile choice for efficient power transmission in a wide range of applications across various industries.
editor by CX
2024-04-11
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